1、 Project positioning and core characteristics

　　Scale positioning: With an annual production capacity of 5000 tons, it is precisely positioned for small-scale breeding farms, family farms, agricultural cooperatives, or county-level organic fertilizer startups. Its characteristics are low investment, small land occupation, short construction period, and the ability to quickly put into operation and achieve benefits.

　　Product positioning: The core positioning of this production line is to produce pure organic fertilizer granules. By carefully selecting processes and equipment, we ensure the production of high-quality granular fertilizers with good roundness, high strength, and outstanding commodity value on a limited scale, meeting the needs of segmented markets such as high-end economic crop planting, flower and seedling cultivation, and home gardening.

　　Core values:

　　Low investment threshold and controllable risk: equipment configuration is streamlined, and the total investment is much lower than that of a 10000 ton production line, making it easy for small and medium-sized enterprises to start.

　　Excellent product form and higher profit: Compared to powder fertilizer, granular fertilizer is easier to store, transport, and apply, with high market acceptance and significant sales premium space.

　　Solving our own environmental problems and creating new income: converting self-produced or locally collected livestock and poultry manure and other waste into commodities, turning waste into treasure, killing two birds with one stone.

　　2、 Detailed explanation of core process flow

　　Although the 5000 ton production line is small in scale, it is fully equipped with all five organs, covering the core links of granular fertilizer production: "harmless fermentation, homogenization mixing, and high-quality molding".

　　To visually demonstrate the compact process from raw materials to finished products, the process overview is as follows:

　　Process Stage Analysis:

　　Raw material maturation system (safety foundation): After simple mixing of feces and straw and other auxiliary materials, they are sent to the fermentation tank. Regularly flipping and throwing by the flipping machine (CFJ3.0), aerobic fermentation is completed to fully mature and harmless materials, and initially reduce moisture to produce stable basic organic fertilizer.

　　Pre granulation material preparation system (uniform guarantee): After crushing and screening, the decomposed clinker is temporarily stored in the shovel material bin. Homogenization treatment is carried out through a dual axis mixer (WZSJ-80), and then finely crushed by a chain crusher (LP60 type) to ensure material fineness (up to 0.7mm), which is the key to subsequent particle yield and particle smoothness.

　　Granulation and post-treatment core system (value creation): this is the essence of this production line.

　　Efficient granulation: using the "Wet Stirring Tooth Granulator (JCZL60)". This model utilizes high-speed mechanical force to agglomerate micro powder materials into granules with a high granulation rate (≥ 90%), strong adaptability to pure organic materials, and good particle strength.

　　Fine shaping: The produced particles immediately enter the "PYS1000 rounding machine" for two-stage rounding, making the particle surface smoother and rounder, greatly improving the appearance of the product.

　　Mild drying: A small rotary dryer (GH-1m * 10 meters) is used, matched with a hot air stove, to achieve low-temperature (≤ 65 ℃) high air flow drying, which not only removes moisture but also greatly protects the activity of organic matter.

　　Cooling and screening: After drying, the particles are quickly cooled and solidified by a cooling machine (LQ-0.8 meters * 8 meters) to enhance hardness. Finally, the products are classified by a screening machine. Qualified products (usually 2-4mm) enter the packaging process, while unqualified products are crushed and returned to the granulator, forming a closed-loop cycle to ensure product consistency and reduce waste.

　　3、 List of Key Equipment Configuration

　　The selection of equipment for small production lines emphasizes a balance between practicality, reliability, and cost-effectiveness.

Equipment Highlights: The core equipment of this solution is the "Wet Stirring Granulator", which is particularly suitable for granulation pure organic materials. It has outstanding advantages such as high granulation rate, good particle strength, and low requirements for raw material adhesion. It is an ideal choice for small-scale production of pure organic fertilizer particles.

　　4、 Analysis of Investment Benefits and Operations

　　1. Investment estimation

　　Equipment investment: The total investment for the core equipment of the complete set of small particle production lines mentioned above is approximately 800000 to 1.2 million yuan.

　　Civil engineering supporting facilities: including simple fermentation sheds, production workshops, raw material and finished product storage yards, etc., with an investment of about 200000 to 400000 yuan and flexible site requirements.

　　Total investment: The comprehensive investment for project initiation is usually in the range of 1-1.6 million yuan, which belongs to small-scale industrial investment and is very suitable for self owned funds or small loan operations.

　　2. Economic benefit analysis

　　Production cost: The comprehensive cost of small-scale production lines (including raw materials, energy consumption, labor, and simple depreciation) is about 400-550 yuan/ton.

　　Sales price: The market price range for high-quality granular organic fertilizer is relatively wide, ranging from approximately 700-1000 yuan/ton depending on the region and market positioning.

　　Profit and return: Calculated at an annual output of 5000 tons and an average price of 800 yuan/ton, the annual output value can reach 4 million yuan. Under stable operation, the static investment payback period is about 2-3 years, with a short return period.

　　3. Key to successful operation

　　Raw material guarantee: Based on our own breeding farm or establishing stable cooperative relationships with 2-3 small breeding farms in the surrounding area, we can meet the demand for raw materials.

　　Process mastery: Focus on mastering core parameters such as fermentation moisture control, pelletizer feed rate and moisture addition, drying temperature, etc.

　　Market Focus: The product can focus on "high-quality granular organic fertilizer", targeting high-end users such as surrounding fruit and vegetable greenhouses, tea gardens, flower bases, landscaping, and home gardening, and implementing differentiated competition.

　　Flexible operation: The production line can also accept processing services for incoming materials, processing manure for surrounding farmers and turning it into granular fertilizer to earn processing fees. The mode is flexible.