In the field of large-scale workpiece machining, it is often difficult to achieve both size and precision. Leveraging our solid equipment foundation and mature process system, we break this limitation and are committed to providing customers with full-process, high-precision machining services ranging from fine milling to tapping.　　Core equipment lays the foundation for precision　　We possess three high-performance three-axis CNC milling machining centers, establishing a robust processing matrix:　　• Large-size machining capability: With two 3-meter and one 4-meter ultra-long strokes, combined with a machine width of 2.1 meters, we can easily handle the machining needs of various large-size and complex structural workpieces, freeing ourselves from the constraints of size.　　• Comprehensive precision milling: The equipment comes standard with a dual-directional side milling head, which, after professional process tuning, can efficiently accomplish precise machining of vertical surfaces, inclined surfaces, and complex cavities. We not only pursue efficiency but also precisely control the machining accuracy, surface finish, and overall flatness of every detail, ensuring that the workpiece fully meets or even exceeds your design standards.　　One-stop integration, empowering efficient production　　To maximize the efficiency of your project and ensure cost controllability, we offer a deeply integrated closed-loop process:　　• Complete all processes in-house: For workpieces with requirements such as threaded holes, we have equipped professional tapping equipment, enabling us to complete all key processes from milling to tapping in-house without the need for secondary outsourcing.　　• Significant cost reduction and efficiency enhancement: This measure effectively shortens the overall production cycle, avoids communication costs, quality risks, and additional expenses brought by outsourcing, ensuring smooth, reliable, and efficient processes from order to delivery.　　We firmly believe that powerful equipment is the foundation, but transforming the potential of the equipment into stable and high-quality output is our true commitment to our customers. We look forward to becoming your trusted manufacturing partner with our professional processing capabilities and efficient one-stop service.　　Focus on large-scale precision machining, one-stop delivery, worry-free and more assured.

　　Why is the trough type flipping machine designed for "forward" flipping?　　The design and rotation direction of the blade roller of the trough flipping machine are precisely calculated, and its "forward" working mode aims to achieve the following core functions:　　Crushing and mixing: The cutting tool cuts into the material at a specific angle, and during the process of throwing the material backwards (relative to the direction of machine advancement), it can effectively break up clumps, make the material loose, and fully mix the outer layer with the central layer, new material with old material.　　Uniform scattering and fluffy stacking: After the material is thrown backwards, it will form a uniform and fluffy stacking profile. This creates the optimal porosity, which is crucial for oxygen transport, water evaporation, and heat dissipation in aerobic fermentation.　　Controllable displacement: With each forward flip, the material undergoes a cohesive and controllable displacement (usually a few meters) along the length of the fermentation tank, which helps the material move gradually throughout the fermentation cycle.　　What would happen if the 'reverse' flip occurs?　　Assuming that the trough type flipping machine is reversed while the blade roller is reversed (or even if not reversed), attempting to achieve "reverse flipping" will result in:　　Material stacking and compaction: The material will not be effectively thrown backwards, but may instead accumulate and be compressed in front of the knife roller, resulting in the material being compacted. This is completely opposite to the "fluffy" state required for fermentation.　　Uneven flipping: Unable to form an effective throwing arc, the material in the central area may not be processed, while the material at the edges may be pushed to the edge of the trough, resulting in extremely uneven fermentation.　　Impact on fermentation process: The porosity of compacted materials drops sharply, oxygen cannot enter, heat is difficult to dissipate, and moisture cannot be discharged. This can cause a slowdown in fermentation rate, abnormal temperature (local overheating or overall low temperature), and even create an anaerobic environment, emitting a foul odor.　　Increasing equipment load: The knife roller and hydraulic system may operate under non design conditions, encountering greater resistance, resulting in increased energy consumption, accelerated tool wear, and even damage to transmission components or machine shutdown.　　Displacement out of control: The direction and distance of material movement become uncontrollable, disrupting the material advancement plan of the entire fermentation tank.　　So, under what circumstances would a "reverse" operation be considered?　　Usually, the term 'reverse' mentioned in the operation only refers to the overall walking direction of the machine, not the flipping action itself. For example:　　At the end of the flipping operation, return the machine to its starting position with no load.　　When encountering abnormally hard or tangled objects during the flipping process, it is possible to briefly reverse to avoid damaging the equipment, but this is not "reverse flipping of materials".　　What is the correct solution?　　If you feel that materials need special handling in a certain area (such as corners or uneven stacking), the correct method is:　　Plan the path and number of forward flips.　　At points that require special handling, stop the trough type flipping machine and perform multiple local, forward flipping operations instead of attempting to reverse.　　For design blind spots, other auxiliary tools (such as forklifts) should be used for pre sorting, and then the flipping machine should be used for regular operation.

　　Introduction: The production efficiency that is "stuck" is a common pain point in an industry　　The problem of material adhesion has always been a persistent issue for producers in the process of organic fertilizer turning and dumping using a tracked stacker. Especially for high humidity and high viscosity materials such as livestock manure, kitchen waste, and sludge, traditional turning machines commonly suffer from three major problems during operation: severe adhesion, sharp reduction in effective turning amount, and soaring energy consumption. Actual test data shows that under the condition of viscous materials, some models have an effective flipping loss of up to 40%, which is equivalent to 4 hours of useless work every 10 hours of operation.　　As a professional manufacturer specializing in the research and development of organic fertilizer track type turning machine technology, we have successfully developed a full chain anti adhesion technology system after five years of continuous research and development, controlling the adhesion rate below 5% and completely changing the dilemma of high viscosity material turning operation.　　1、 The technical essence behind the adhesion phenomenon: why do materials stick and not release?　　To solve the problem, it is necessary to first understand the triple physical mechanism of material adhesion:　　Surface adsorption effect: A molecular level adsorption layer is formed between the material and the metal surface　　Capillary action: the siphon adhesion force generated by water in micro pores　　Mechanical interlocking: Physical entanglement between fiber materials and equipment surfaces　　The traditional solution for track type stackers often stays in a single dimension, such as simply adding non stick coatings, while ignoring the fact that adhesion is the result of the coupling effect of multiple factors. True technological breakthroughs require systematic solutions.　　2、 Four dimensional anti sticking technology system: from passive cleaning to active prevention　　Dimension 1: Innovation of Material Surface - Molecular level Non stick Interface　　Core Technology: Gradient Composite Coating System　　We have abandoned the traditional single PTFE coating scheme and developed a four layer composite structure:　　Grassroots: High hardness alloy steel, providing structural support　　Transition layer: Micro porous ceramic coating to enhance adhesion　　Functional layer: Modified nano ceramic polymer composite material, with a hardness of HV800　　Surface layer: Low surface energy fluorosilicone polymer, with a surface energy as low as 18mN/m (72mN/m for water)　　Actual test effect:　　Adhesive force reduced by 76%　　Wear resistance life increased by 3 times　　Significant enhancement of self-cleaning performance　　Dimension 2: Innovation in Structural Design - Biomimetic Non stick Surface　　Core technology: Imitation of lotus leaf micro nano structure surface　　Drawing on the "self-cleaning" principle of lotus leaves in nature, we have designed:　　Macro surface: Large curvature transition to avoid dead corners caused by material accumulation　　Microstructure: Regular convex array of 50-200 μ m, reducing contact area　　Nanotexture: Surface hydrophobic treatment, contact angle>150 °　　Working mechanism:　　The actual contact area between materials and equipment surfaces has been reduced to 12%, fundamentally weakening the adhesive foundation.　　Dimension 3: Mechanical assisted peeling - dynamic anti sticking technology　　Core technology: High frequency micro vibration+airflow assisted dual system　　High frequency micro vibration system:　　Integrated piezoelectric ceramic vibrator at the root of the cutting tool　　Operating frequency: 800-1200Hz (adjustable)　　Amplitude: 0.1-0.5mm　　Function: To break the adhesive bond between the material and the surface　　Airflow assistance system:　　Arrange micro air holes along the cutting edge of the tool　　Continuous injection of low-pressure airflow at 0.3-0.5MPa　　Form an 'air cushion isolation layer'　　Especially effective in preventing the formation of initial adhesion　　Synergistic effect: Vibration destroys existing adhesion, airflow prevents new adhesion, and forms a dynamic anti adhesion loop.　　Dimension Four: Intelligent Parameter Adaptation - Breakthrough from Fixed to Adaptive　　Core technology: Material state recognition and parameter adaptive system　　The traditional tracked stacker adopts fixed parameters for different materials, while our intelligent system achieves:　　Real time monitoring: Real time determination of material viscosity through torque sensors and visual recognition　　Dynamic adjustment: automatically matching the optimal tool speed, vibration frequency, and travel speed　　Memory learning: Establishing a material characteristic database, the more it is used, the more "intelligent" it becomes　　Intelligent anti sticking control logic:　　text　　Material humidity>65% → Activate high-frequency vibration mode　　High fiber content in the material → increase the auxiliary pressure of the airflow　　Low ambient temperature → Moderately increase tool speed to prevent material freezing　　3、 Full process anti sticking operation plan: from single point optimization to system solution　　Stage 1: Pre processing optimization before homework　　Suggest controlling the moisture content within the optimal range of 55-65%　　Add appropriate auxiliary materials to adjust material characteristics　　Equipment preheating to prevent adhesion during cold start　　Stage 2: Intelligent Control in Homework　　Progressive entry "technology to avoid sudden high loads　　Load balancing algorithm for crawler stacker cutter to prevent local overload　　Real time adhesion rate monitoring and warning　　Stage 3: Efficient cleaning after homework　　Dedicated self-cleaning program, quickly cleans residues in 30 seconds　　Optional high-pressure water automatic cleaning system　　Quick disassembly design for key parts, convenient for deep maintenance　　4、 Comparison between measured data and economic benefits　　Our comparative test conducted at a large poultry manure treatment plant showed that:indicatortraditional equipmentOur anti-adhesion technology equipmentincrease margineffective turning volume60-70%95-98%+40%energy consumption per unit100%68%-32%cleanup time2hour15minutes-87.5%tool life3months8months+166%　　Economic value conversion:　　Taking an organic fertilizer plant that processes 200 tons per day as an example, the annual direct economic benefits increase by about 280000 yuan (calculated based on a profit of 150 yuan per ton of organic fertilizer), and the equipment investment payback period is shortened to 1.2 years.　　5、 Continuous iteration of technology: a leap from solution to prevention　　Anti sticking technology is not the end point of track type stackers, but the starting point. The next generation technologies we are developing include:　　Superhydrophobic Intelligent Surface: Active Adjustable Surface with Contact Angle>170 °　　Ultrasonic anti sticking system: contactless anti sticking technology　　Material modification pretreatment unit: pretreatment system linked with the flipping machine

　　The fundamental reason is that the mechanism leakage plate production line is an industrialized system that pursues high efficiency, high quality, and large-scale continuous operation, and steel molds are the answer to meet all the demanding requirements of this system.　　Simply put, the supporting steel molds are the core components for achieving automation, standardization, and efficient operation of the production line.　　Below are several key dimensions to explain in detail why it must be "matching" and "steel":　　Why must it be 'matching'?　　The production line is a system, and the mold is a key link in the system that must be coordinated with all equipment.　　Accurate matching of size and positioning: The mold must be perfectly matched with the interface size of the conveyor track, vibration table, flip demolding machine, stacker crane and other equipment on the production line to ensure smooth flow and precise positioning between various workstations.　　Process matching: From concrete fabric, high-frequency vibration compaction, to steam curing, automated demolding, each link has specific requirements for the stress, fixing method, and thermal conductivity of the mold. The matching mold is tailor-made for the process flow of this production line.　　Automation support: Modern production lines pursue "one click" operation. The mold needs to be designed with standard lifting points, flipping axes, and locking mechanisms so that the robotic arm or specialized equipment can automatically grasp, flip, and demold, reducing manual intervention.　　Why must it be made of "steel"? (The irreplaceable advantage of steel molds)　　a. Extremely high durability and lifespan　　Wear resistant and impact resistant: The production of fecal leakage boards uses dry and hard concrete containing sand and gravel, which causes significant wear on the mold cavity under high-pressure vibration. The hardness, strength, and wear resistance of steel (usually Q235 or manganese plate) are much better than other materials (such as plastic, resin, or wood), and the service life of a high-quality steel mold can reach tens of thousands or even hundreds of thousands of times.　　Resistance to deformation: Steel molds can maintain extremely high dimensional stability under long-term concrete lateral pressure, vibration force, and thermal expansion and contraction, without easily bending or deforming, ensuring product consistency.　　b. Excellent dimensional accuracy and surface smoothness　　Precision machining: Steel molds can be manufactured through CNC cutting, milling, and other methods to ensure precise and error free dimensions of each hole and reinforcing rib, with extremely small tolerances.　　Smooth surface: The inner cavity of the mold has been polished or specially treated, making it very smooth. This makes demolding easy, and the surface of the finished fecal leakage board has high smoothness, smooth pores, and is not easy to accumulate dirt and grime, making it easy to clean. This is also a key indicator of high-quality fecal leakage boards.　　c. Excellent demolding performance　　The surface of steel can undergo special treatment (such as spraying release coatings such as Teflon) to further reduce the adhesion of concrete, achieve rapid and complete demolding, not only improve efficiency, but also reduce the rate of finished product damage.　　d. Efficient thermal conductivity　　The production line commonly uses "steam curing kilns" to accelerate concrete hardening and shorten the production cycle. The good thermal conductivity of steel enables molds and concrete to be heated quickly and evenly, greatly improving maintenance efficiency. This is incomparable to plastic or composite material molds.　　e. Suitable for automation and mass production　　Weight and strength balance: Steel provides sufficient strength while being relatively controllable in weight, making it easy for automated equipment to handle.　　Maintainability: Even if there is local wear or damage, steel molds can be repaired by welding, grinding, etc., with relatively low maintenance costs and extended overall service life.　　Why is it not possible to compare with other materials?　　Plastic/composite material molds: not wear-resistant, short lifespan (may only be a few hundred times); Poor thermal conductivity affects maintenance efficiency; Low strength, easy to deform, difficult to ensure the accuracy of large-scale products; The initial cost may be low, but the overall single cost is much higher than that of steel molds.　　Wooden mold: only suitable for extremely small quantities and handmade workshop production. Easy to absorb water and deform, size cannot be guaranteed, surface roughness, difficult demolding, extremely short lifespan, completely unable to adapt to the high-speed rhythm of automated production lines.