1、 Core advantages and characteristics of pig manure leakage plate mold
High precision and standardization
Accurate size: Made using CNC cutting, laser cutting, CNC machining centers
and other processes, the size error is extremely small (usually within ± 0.5mm),
ensuring that each piece of leakage plate produced has a uniform size, excellent
interchangeability, and is easy to install on a large scale.
Uniform gaps: The width, spacing, depth, and height of the leakage holes
are consistent, which is the key to ensuring product functionality (effective
leakage without damaging livestock hooves) and appearance quality.
Excellent product surface quality
Mirror finish: The working surface of the mold cavity is finely polished
and/or chrome plated to achieve a mirror effect. This makes the surface of the
cement leakage board after demolding exceptionally smooth, effectively
preventing damage to the skin and hooves of livestock, and making it difficult
for feces to adhere, making it easy to clean.
Clear edges: The edges and ribs of the product are straight and distinct,
and the appearance is neat and beautiful.
Extremely high durability and long lifespan
Durable Material: Made of high-quality carbon structural steel (such as
Q235A) or alloy steel plates, with sufficient thickness (usually 8-12mm or more
for panels), extremely strong rigidity, and no deformation.
Wear resistance: Cement slurry causes significant wear on molds, while the
high hardness and surface treatment of steel (such as chrome plating) can resist
wear. A set of high-quality steel molds can be recycled tens of thousands to
hundreds of thousands of times, diluting the cost per piece.
Extremely high production efficiency
Quick demolding: Designed with a scientific demolding slope (usually 0.5 °
-2 °) and equipped with a hydraulic or mechanical ejection system, it can
achieve fast and non-destructive demolding with a fast production cycle.
Multi link design: Multiple boards (such as 2-link, 4-link, 6-link) can be
formed simultaneously within one mold frame, with one pouring, doubling the
output.
Adaptive assembly line: It can be combined with concrete laying machines,
high-frequency vibration tables, steam curing kilns, mechanical arms, and other
automated production lines to achieve continuous operation, with a daily output
of hundreds or thousands of pieces.
Structural Design Science
Reinforced rib plate: The back of the mold is welded with dense reinforcing
ribs to ensure stability and prevent deformation during frequent vibration,
pressure, and lifting processes.
Positioning and locking: Precise positioning pins and quick locking
mechanisms are used to ensure that the mold fits tightly and seamlessly without
leakage, and the product thickness is consistent.
Modular design: The "leakage gap strip" of some high-end molds is designed
as a replaceable independent module, which can produce plate shapes with
different gap widths by replacing the module, achieving multi-purpose and high
flexibility for one machine.
2、 Classification and specific type characteristics
According to different production processes, pig manure leakage plate molds
can also be divided into:
Flat mold for vibration table:
The mold is open and placed on a vibration table. After pouring concrete,
it is compacted by high-frequency vibration.
Characteristics: The structure is relatively simple, with strong
universality, and it is the most common type.
Formwork (with side vibration):
The mold is erected vertically, poured from the side, and cured by
vibration in a vertical state.
Features: The boards produced are smooth on both sides, the steel
reinforcement protection layer is controlled extremely evenly, the compactness
is high, and the product quality is the best. But the equipment investment is
large and the process is complex.
3、 Comparison with traditional simple molds
| 特性 | 钢制专 业模具 | 传统木模/简易钢模 |
|---|
| 精度与一致性 | 极高，标准化产品 | 差，依赖人工，误差大 |
| 表面光洁度 | 镜面效果，不伤畜体 | 粗糙，需二次抹面 |
| 生产效率 | 极高（自动化/半自动） | 极低（完全人工） |
| 产品强度 | 高（机械振动密实） | 低（人工振捣不均） |
| 模具寿命 | 数万次以上 | 几十到几百次 |
| 初始投资 | 高 | 极低 |
| 适用场景 | 大型预制件厂、规模化养殖场自建车间 | 家庭作坊、零星修补 |
4、 Key points for application and selection of pig manure leakage plate
molds
Clear requirements: Select the type and number of molds based on the
specifications (length, width, thickness, gap), material (ordinary
concrete/reinforced type), and expected production volume of the planned fecal
leakage board.
Inspection process: Focus on the steel thickness, rib density, welding
quality, internal cavity smoothness, and demolding mechanism design of the mold.
A good mold should be "silly, big, heavy, and thick", with solid materials.
Matching production line: The mold must match the existing or planned
fabric machine, vibration table, and maintenance facilities, especially the
installation size and demolding method.
Customized services: Legitimate manufacturers provide drawing confirmation
and customized services, which can be designed according to your special needs
(such as specific brands, logo imprints).
