The core features of the fully automatic single-mode leakage plate
production line equipment are: three highs, two lows, and one optimization
high efficiency
Flow production, rhythm production: from fabric and vibration to
maintenance and demolding, the entire process runs automatically and
continuously.
Huge production capacity: The daily output of a single line can reach
hundreds to thousands of pieces, which is dozens of times higher than manual
production, meeting the needs of large-scale projects.
High quality and high consistency
Dense structure: High frequency vibration ensures high density, high
strength, strong bearing capacity, and long service life of concrete.
Accurate size: Steel molds are used to form each board, ensuring uniform
specifications and hole spacing for easy installation.
Smooth surface: mechanically smoothed, does not damage pig hooves, easy to
clean and disinfect.
High standardization
Controllable process: The ingredients, vibration time, and maintenance
parameters are all precisely controlled by the system, eliminating human errors
and ensuring stable quality.
Low dependence on manpower
Fully automated, requiring only a small number of personnel for monitoring
and maintenance, significantly reducing labor intensity and labor costs.
Low comprehensive cost (after scaling)
The cost of molds and labor shared by a single board is low, the scrap rate
is extremely low, and the long-term economic benefits are significant.
Excellent flexibility
Quick mold change: It can flexibly produce different specifications
(piglet, fattening, sow board) and different hole types of fecal leakage
boards.
Supplementary key technical features:
Intelligent maintenance: Adopting a three-dimensional/tunnel type
maintenance kiln, automatic temperature and humidity control, demolding can be
done in about 24 hours, accelerating mold turnover.
Modular design: Each functional unit (mixing, fabric, vibration,
maintenance) is independent and collaborative, making it easy to maintain and
upgrade.
Environmentally friendly and clean: The workshop is equipped with a dust
removal system for production, providing a good working environment that meets
environmental requirements.
The modern manufacturing system of the fully automatic single-mode fecal
leakage board production line equipment is based on automation equipment as the
backbone and standardized processes as the soul. It completely changes the
traditional prefabrication method, providing a solid and reliable hardware
foundation for modern intensive farming through stability, efficiency, and
economies of scale. Its ultimate advantage lies in the use of machine
reproducible precision, replacing the uncontrollable differences caused by
manual labor.